Tag Archives: custom steel roller chain wholesaler

China wholesaler China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain

Product Description

 General Products      
 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 Main blank Process for Steel  Casting  
Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting;
 
 Blanks Tolerance -Casting  Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
 Applicable Material Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC,  ISO 340-550, 
 
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,
 
Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement
 
 
Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium
 Casting Blank Size  /Dimensions 2 mm-600mm / 0.08inch-24inch  according to customer requirement
 Casting Blank Weight Range from 0.01kg-85kg
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
 MOQ For steel casting: 200pcs
For machining: 50pcs
 Lead Time 45days from the receipt date of deposit for China Factory Custom Forging Cheap Scraper Conveyor Chain

 

Our Company

                       ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
                                                                                                   –Branch of CHINAMFG Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
 We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach
                You are welcome to contact us for technical enquiry and business cooperation.

Our Team are a big happy family, we not only supplying products to our customers , but also trying to build more values to our customers’ business by introducing suitable solution or technology to our customers with compromising parts’ function, technologies’ advantage, realization feasibility, cost control and quality reliability.
 

 

With many years experience in this line,we will be trusted by our advantages in competitive price,one-time delivery,prompt response,on-hand engineering support and good after-sales services.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

If you have demand, please send us an inquiry. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Samples:
US$ 4.59/kg
1 kg(Min.Order)

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Order Sample

As customer required
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

roller chain

What are the differences between ANSI and ISO roller chain standards?

ANSI (American National Standards Institute) and ISO (International Organization for Standardization) are two widely recognized standards for roller chains. Here’s a detailed answer to the question:

1. Designation and Nomenclature: ANSI and ISO roller chains have different designations and nomenclature. ANSI chains typically use a three-digit number to denote the pitch size, while ISO chains use a four-digit number. The nomenclature for chain sizes and dimensions may also vary between the two standards.

2. Dimensions and Tolerances: ANSI and ISO roller chains may have slight differences in dimensions and tolerances. While the basic design principles are similar, there may be variations in the allowable tolerances for pitch, roller diameter, plate thickness, and other critical dimensions.

3. Load Capacity and Strength: ANSI and ISO standards have different approaches to determining the load capacity and strength of roller chains. The formulas and methods used for calculating the maximum allowable load and ultimate strength may differ between the two standards.

4. Interchangeability: ANSI and ISO roller chains are generally not interchangeable. The differences in dimensions, tolerances, and load capacity calculations make it important to use chains that conform to the specific standard required by the application.

5. Regional Adoption: ANSI roller chain standards are widely used in North America, while ISO standards are more commonly adopted in Europe and many other parts of the world. The regional preference and market availability may influence the choice of standard in different applications and industries.

It’s important to consult the specific ANSI or ISO standard documents for detailed information on the requirements and specifications of roller chains. Additionally, working with suppliers or manufacturers familiar with the applicable standards can help ensure the proper selection and use of roller chains in accordance with the desired standard.

roller chain

Can roller chains be used for power transmission in agricultural vehicles?

Yes, roller chains are commonly used for power transmission in agricultural vehicles. These vehicles often require reliable and robust power transmission systems to handle the demanding tasks in agricultural operations. Roller chains offer several advantages that make them suitable for such applications. Here’s a detailed answer to the question:

1. High Strength and Durability: Agricultural vehicles operate in rugged environments and encounter heavy loads. Roller chains are known for their high strength and durability, allowing them to withstand the demanding conditions found in agricultural settings. They can handle the power transmission requirements of vehicles used for tasks like plowing, tilling, harvesting, and hauling.

2. Wide Range of Speeds: Agricultural vehicles often operate at various speeds depending on the task at hand. Roller chains can accommodate a wide range of speeds, allowing them to efficiently transmit power even during speed variations. They can handle both low-speed applications, such as crawling through fields, and higher-speed applications, such as transporting crops.

3. Adaptability to Misalignment: Agricultural vehicles may encounter uneven terrain and experience misalignment between the driving and driven components. Roller chains can tolerate a certain degree of misalignment, allowing them to function effectively even in challenging conditions. However, proper alignment should still be maintained to optimize chain performance and longevity.

4. Resistance to Contaminants: Agricultural environments often involve dust, dirt, and debris. Roller chains are designed to operate in such conditions and have inherent resistance to contaminants. They can continue to function reliably even in dusty or dirty environments, reducing the need for frequent cleaning and maintenance.

5. Easy Installation and Maintenance: Roller chains are relatively simple to install and maintain in agricultural vehicles. They can be easily adjusted for proper tension and replaced when necessary. Routine lubrication and inspection help ensure smooth operation and extend the chain’s lifespan.

It’s important to consider the specific requirements of the agricultural vehicle and select the appropriate roller chain based on factors like load capacity, speed range, and environmental conditions. Regular inspection, lubrication, and proper tensioning are essential to ensure optimal performance and longevity of the roller chain in agricultural applications.

roller chain

What are some common causes of roller chain failure?

Roller chain failure can occur due to various factors. Here’s a detailed answer to the question:

1. Insufficient Lubrication: One of the primary causes of roller chain failure is inadequate lubrication. Insufficient lubrication leads to increased friction, heat generation, and wear between the chain’s components, such as pins, bushings, and rollers. Over time, this can cause the chain to seize up, deform, or break.

2. Contamination: Contamination of the roller chain with dirt, dust, debris, or foreign particles can accelerate wear and increase the risk of failure. These contaminants can penetrate the chain’s joints, causing abrasive action and reducing the effectiveness of lubrication. Contamination can also cause corrosion, leading to weakened chain links.

3. Misalignment: Improper alignment of the sprockets and other drivetrain components can cause excessive side loading, uneven wear, and accelerated fatigue on the roller chain. Misalignment can result from improper installation, worn sprockets, or misaligned shafts, and it can lead to premature chain failure.

4. Overloading: Subjecting the roller chain to loads beyond its rated capacity can cause stress and fatigue, leading to chain failure. Overloading can occur due to improper application design, sudden shock loads, or continuous operation near or beyond the chain’s maximum load limit.

5. Wear and Fatigue: Over time, roller chains experience wear and fatigue due to normal usage. As the chain articulates around the sprockets, the pins, bushings, and rollers undergo cyclic stress, which can lead to wear, elongation, and eventually chain failure if not addressed through regular maintenance and replacement.

6. Corrosion: Exposure to corrosive environments, such as high humidity, chemicals, or saltwater, can cause corrosion on the roller chain. Corrosion weakens the chain’s structural integrity, leading to reduced load-carrying capacity and increased susceptibility to failure.

Proper maintenance, including regular lubrication, cleaning, inspection for wear and alignment, and avoiding overloading or exposure to harsh environments, is crucial to prevent roller chain failure. Timely replacement of worn or damaged chains and addressing any underlying issues that contribute to chain failure is essential for ensuring the reliable and safe operation of machinery or equipment.

China wholesaler China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain  China wholesaler China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain
editor by CX 2024-04-23

China Custom S Type S52f11SD S52f3 C45f1SD Steel Agricultural Conveyor Roller Chain with Attachment wholesaler

Solution Description

S Kind S52F11SD S52F3 C45F1SD Metal Agricultural Conveyor Roller Chain With Attachment

Application A spare component of an elevator conveyor assembly for combining chain.
Spot Transporter roller chain for conveyors and elevators utilised utilised for uploading in the CZPT mass to even more processing required to merge units. This spare portion is used for replacing a worn out or destroyed device in the course of repairs.
Houses The conveyor roller chain consists of specific backlinks with the pads, supposed for fastening the doing work bodies (scrapers, amounts, combs, etc.) that are alternating in the established sequence with back links of driving roller chains.

Chain No.

P

d1

b1

C

E

F

W

d4

h2

mm

mm

mm

mm

mm

mm

mm

mm

mm

S52F11SD

38.1

sixteen.00

17.fifty

21.

23.

55

75

8.3

twenty

S52F3

38.4

15.88

eighteen.fifty

24.

37.four

52

73

eight.7

17.5

C45F1SD

forty one.4

15.24

22.23

19.seven

forty one.7

fifty eight

ninety

six.six

17.three

 

We offer you a entire and comprehensive line of high-high quality roller chain attachments and roller chain attachment assemblies appropriate off the shelf. Our stock of attachments ranges in top quality, content, and kind. We have Economy Furthermore, Common Duty In addition, and Leading Sequence attachments in inventory. As well as stainless steel, nickel-plated, carbon, and dacromet coated attachments all obtainable in ANSI and Metric (ISO & DIN) normal measurements. We also maintain pre-assembled chains in-stock for most regular roller chain measurements and configurations, but if we don’t have it on the shelf, we can develop or assemble the attachment chain in the issue of a handful of times.
 

Contact us: We treatment about our valued customers, if you have any queries, our Client Provider staffs will be very glad to help you. We try our very best to reply to your e-mails as quickly as attainable, however, thanks to the higher volume of day-to-day incoming emails and time zone big difference, we could not be ready to reply your emails immediately. Make sure you allow 24 business several hours for us to answer.

Associated Products

Company
Ever-electrical power transmission group is an organization specializing in the manufacturing of unique chains with massive pitches, and is a member of the Countrywide Chain Transmission Standardization Technological Committee. We have a total chain manufacturing line, equipment choice and approach style adhere to the idea of high effectiveness, energy saving and automation, we have comprehensive tests gear, substantial-high quality enterprise administration and professional and technological staff.

 

We concentrate on push chains, special chains, chain add-ons , mechanical parts, and so on., shaped a “professional, exact, specialist, innovative” particular chain growth and creation technique, mastered the main technologies of chain generation, proficient in steel main processing, products are extensively utilised in sugar, paper, cement processing, Wooden processing, CZPT processing, the business pays focus to the popularity of product high quality, has passed the ISO9001:2008 high quality administration method certification, and obtained the qualification for import and export of self-operated and agency connected merchandise and technologies. 

 

Our products are exported to all provinces and cities in China, and also exported to Europe, The united states and Southeast Asia. “Sincere cooperation, mutual gain” is our philosophy of serving clients. We hope to improve cooperation with all close friends and build company together.

Roller Chain Fundamentals

Ahead of choosing the appropriate roller chain for your machine, it is required to understand some essentials. Discover about sprockets, tensile power, pitch, and width. Study this post to learn more. It will assist you make an informed decision. Receiving the correct merchandise is essential, but it is not always as straightforward as selecting a brand name title. You want to choose a organization that supports its goods and supplies very good support.

Roller sprocket

If you are organizing to obtain roller sprockets for your software, you must first look at the a variety of sorts accessible. Sprockets available for single-strand roller chains are made by Boston Metal – Kind B sprockets are drilled to dimensions. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch sizes.
The diameter of the sprocket is important when picking the correct sprocket for your software. Utilizing a caliper to evaluate the diameter of a toothless plate is a good way to determine the precise size of the sprocket. A caliper is the diameter of a plate with out enamel. On Sort B and C sprockets, the hub diameter measures the thickness of the hub.
An additional sort of sprocket is the metal break up sprocket, which is split in diameter. This sort is straightforward to set up and remove, and is held together by bolts in the hub. Typically, break up sprockets have chain pitches ranging from forty to 240 and bores ranging from 3/4″ to 6″. The split sprockets are designed with one particular pointing toward the ceiling and the other two parallel to the ground.
When purchasing for sprockets, it is critical to bear in mind that they are developed exclusively for a certain chain. All chains are made to distinct requirements. In the United States, the most typical normal is ANSI. The chain pitch is the length amongst the heart of each and every pin and the middle of the following pin. In the US, the common is constantly measured in eight-inch intervals.
In addition to sprocket dimensions, sprocket pitch and the floor area also have an effect on chain daily life. As opposed to belt sprockets, which are created of cast metal, the teeth on roller sprockets are stamped from steel sheet or pressed from powdered metallic. The more difficult the teeth, the more time the chain will previous.

Roller chain pitch

The pitch of a roller chain is the distance between the sprocket and the pin. The scaled-down the thread pitch, the smaller sized the bushing put on. Typically speaking, the smaller sized the pitch, the for a longer time the life of the chain. For greatest overall performance and longest lifestyle, producers recommend a minimum chain pitch of 2% to 3%. Chain pitch is important to ensure correct performance, and the producer suggests that you replace the chain when it reaches 2% to 3% of typical.
To figure out the appropriate chain pitch for a distinct chain, first establish the sprocket dimension and pitch. Pitch is the distance between pin facilities, calculated in 1/8 inch increments. The pin diameter of the chain is also crucial. If you happen to be not confident about the pin diameter of your chain, measure a couple of links to get a very good average looking through. Alternatively, use a caliper to evaluate the inside diameter of the sprocket and depend the number of teeth.
When sizing a sprocket, evaluate the chain in between the gears with a caliper and assess it to the measurements on the chain measurement chart. Make certain you have checked all the specs and checked the appropriate chain pitch. Then, decide on the proper chain pitch for your needs. This is a vital phase in picking the proper chain. So get the correct pitch for your roller chain. Right pitch aids make sure optimum performance and basic safety.
To recognize a particular sort of roller chain, measure its tensile toughness. This signifies the volume of load the chain can endure just before breaking. One more key parameter to take into account is exhaustion strength. Chains with large fatigue energy are far more resistant to rust and put on than chains with lower fatigue power. The numbers on the appropriate in the normal numbering depict normal or light-weight duty chains, even though the figures on the left signify the pitch of large-duty chains.
Double pitch roller chains are a variant of single pitch chains. They are created according to ISO 606 and meet up with the same expectations as single pitch chains. They are largely employed in applications with decrease needs for speed and electrical power transmission. The plates of double pitch roller chains are also lengthier than single pitch chains. The double pitch drive series is also employed for elevator and extended conveyor drives. There are 3 main varieties of roller chains: one-pitch chains, double-pitch carriers, and outsized rollers.

Roller chain width

When purchasing a roller chain, a single of the first choices you need to make is its width. To make this perseverance, you need to evaluate the overall width of the chain, the diameter, and the width of every roller. You should also know the top and thickness of the board. After having these measurements, you can start searching for the excellent roller chain. But just before you acquire a new chain, it is important to know what to count on from the chain by itself.
There are numerous diverse sorts of roller chains. These chains are offered for ANSI and metric measurements. They come in one-stranded and double-stranded variants. They are typically used for energy transmission. Other kinds include agricultural, automotive, conveyor, multi-strand, and 4-strand chains. These charts also contain a chart so you can very easily see the specific measurement you want. Shown under are some of the rewards of acquiring a roller chain.
Roller diameter and pin diameter are important elements in picking the correct chain width. The width of the chain is the nearest binary fraction of 5/8 of an inch. It ought to be at minimum 50 % the thickness of the sprocket, and the plate thickness is one particular-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are decided by the working load and equipment speed.
The outer hyperlinks of the roller chain are known as pin links. These pins are inserted into the bushings of the adjacent roller backlinks. They are held in location by cotter pins. Pin links are typically pressed into the pins of large-duty chains. These pins are used to maintain the rollers in place. Even so, these pin chains can decrease the electrical power score of roller chains by up to 20%.
The ANSI 29.1 Metal Chain Specification specifies a least pitch in inches and ultimate power of twelve,500 x pitch in inches. At the identical time, the O-ring chain drastically reduces put on owing to its lubricating result. O-ring and X-ring chains contain a lubricant injected by vacuum when riveting the chain together. Transmission chains are examined and ruled by expectations bodies this kind of as ANSI. In 2011, the American Culture of Mechanical Engineers produced a regular for precision electrical power transmission chains.

Roller chain tensile toughness

1 of the most essential indicators of roller chain energy is tensile toughness. This measurement refers to the sum of load the chain can withstand ahead of breaking. One more measure, called exhaustion power, refers to the greatest load a chain can withstand ahead of it breaks. The power of a roller chain depends on its dimension, the top quality of the metal used in its design, and the heat remedy. There are also distinctions in the types of shot peening utilized to deal with metal, pitch holes, and website link plates.
When picking a roller chain, the workload is crucial. This is the greatest load the chain can endure before tiredness failure takes place. This measurement is essential simply because it aids establish the type of load used to the chain. When determining which roller chain to purchase, be confident to contemplate the mechanical kind and wanted strength. Then, make certain it fulfills energy and load-carrying potential demands.
The supreme tensile strength of a roller chain is based on the manufacturer’s advised greatest tensile strength. Even so, the real tensile power could be larger or reduced than this worth. The working load restrict of a roller chain can also be calculated by multiplying the chain diameter by the quality. The operating load limit of a chain is the highest pressure it can stand up to just before breaking. This worth is normally expressed in points.
The highest tensile toughness of roller chains may differ by chain sort. The single-strand large chain has thick facet plates for greater shock loads. One strand heavy-obligation roller chains, also identified as “bushing” roller chains, are also available. Double-stranded large chains are structurally comparable, but they have two layers of steel related by pins that are virtually twice as sturdy as standard roller chains.
The tensile power of a one-strand roller chain is about five hundred tons. In comparison, a one-chain blockchain has a tensile power of 900. The tensile toughness of the two is related, and it is not advised to select one particular or the other. Though metal and titanium chains are regarded as the strongest resources for roller chains, these supplies are not magnetic.

China Custom S Type S52f11SD S52f3 C45f1SD Steel Agricultural Conveyor Roller Chain with Attachment     wholesaler