Tag Archives: chain lift conveyor

China OEM A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

 

CHC
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MIN.
STRENGTH
 AVG.
STRENGTH
MAX.
STRENGTH
TRANS
PITCH
d L LC H T
mm mm mm mm mm mm mm mm kgf kgf kgf mm
C35-1 9.525 4.68 5.08 3.60 12.15 13.40 8.80 1.25 800 1,100 220 NIL
C40-1 12.700 7.85 7.92 3.98 17.80 21.00 12.00 1.50 1,420 1,950 370 NIL
C50-1 15.875 9.40 10.16 5.09 21.80 25.00 15.00 2.00 2,200 3,100 650 NIL
C60-1 19.050 12.58 11.91 5.96 26.90 31.00 18.00 2.35 3,190 4,200 920 NIL
C80-1 25.400 15.75 15.87 7.94 33.50 38.00 24.10 3.20 5,680 7,500 1,500 NIL
C100-1 31.750 18.90 19.05 9.54 41.10 47.00 30.10 4.00 8,870 12,100 2,300 NIL
C120-1 38.100 25.23 22.22 11.11 50.80 57.00 36.20 4.70 12,770 16,000 3,100 NIL
C140-1 44.450 25.23 25.40 12.71 54.90 62.00 42.20 5.50 17,380 21,000 4,100 NIL
C160-1 50.800 31.55 25.87 14.29 65.50 73.00 48.20 6.40 22,700 30,000 5,400 NIL
C40-2 12.700 7.85 7.92 3.98 32.30 36.20 12.00 1.50 2,840 3,900 630 14.38
C50-2 15.875 9.40 10.16 5.09 39.90 44.00 15.00 2.00 4,440 6,200 1,100 18.11
C60-2 19.050 12.58 11.92 5.96 49.80 54.40 18.00 2.35 6,380 8,400 1,530 22.78
C80-2 25.400 15.75 15.87 7.94 62.70 68.10 24.10 3.20 11,360 15,000 2,550 29.29
C100-2 31.750 18.90 19.05 9.54 77.00 83.10 30.10 4.00 17,740 24,200 3,900 35.76
C120-2 38.100 25.23 22.22 11.11 96.30 102.90 36.20 4.70 25,540 32,000 5,250 45.44
C140-2 44.450 25.23 25.40 12.71 103.60 111.00 42.20 5.50 347,600 42,000 6,970 48.87
C160-2 50.800 31.55 28.57 14.29 124.20 132.10 48.20 6.40 57,460 60,000 9,150 58.55

Usage: Transmission Chain, Conveyor Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 3/8"*2"
Structure: Roller Chain
Customization:
Available

|

Customized Request

roller chain

What are the noise and vibration characteristics of roller chains?

Roller chains exhibit specific noise and vibration characteristics during operation. Here’s a detailed answer to the question:

1. Noise Generation: Roller chains can produce noise during operation, especially when operating under certain conditions. The primary sources of noise in roller chains include the interaction between the chain and the sprockets, as well as the impact between the chain pins and the chain guide. The noise level can vary depending on factors such as chain speed, tension, lubrication, alignment, and wear.

2. Vibration: Roller chains can also generate vibrations during operation. These vibrations can be caused by various factors, including the chain’s interaction with the sprockets, chain tension, misalignment, and uneven wear. Excessive vibration can affect the performance and lifespan of the chain and other components in the system. It is important to minimize vibration to ensure smooth and reliable operation.

3. Noise and Vibration Reduction Measures: To mitigate noise and vibration in roller chain systems, several measures can be taken:

  • Proper Lubrication: Adequate lubrication reduces friction between the chain and the sprockets, minimizing noise and vibration caused by metal-to-metal contact.
  • Alignment and Tension: Ensuring proper alignment and tension of the chain helps to reduce noise and vibration. Misalignment or incorrect tension can lead to increased noise and vibration levels.
  • Sprocket Design: The design and condition of the sprockets can affect noise and vibration. Sprockets with worn or damaged teeth can cause increased noise and vibration levels.
  • Noise Dampening Elements: Adding noise dampening elements, such as rubber pads or guides, can help reduce the noise generated by the chain’s impact with the chain guides or other components.
  • System Design: The overall system design, including the selection of compatible components and proper installation, can contribute to minimizing noise and vibration levels.

It’s important to regularly inspect and maintain the roller chain system to identify and address any sources of noise or excessive vibration. Proper lubrication, alignment, tensioning, and regular replacement of worn components are essential to ensure optimal performance, reduce noise, and minimize vibration in roller chain applications.

roller chain

Can roller chains be used for power transmission in mining equipment?

Yes, roller chains can be used for power transmission in mining equipment. Here’s a detailed answer to the question:

Mining equipment often requires robust and reliable power transmission systems to handle the demanding conditions and heavy loads encountered in mining operations. Roller chains have proven to be a suitable choice for power transmission in mining equipment due to their various advantages:

1. High Strength and Durability: Roller chains are designed to withstand high loads and provide reliable power transmission in challenging environments. They are made from high-strength materials such as alloy steel, which enables them to handle the heavy loads typically encountered in mining applications.

2. Resistance to Shock and Impact: Mining equipment often operates in rugged environments with frequent shock and impact loads. Roller chains are engineered to handle such conditions and can withstand the sudden changes in load and direction without compromising their performance or integrity.

3. Flexibility and Adaptability: Roller chains have inherent flexibility, allowing them to accommodate misalignment and angular movement between sprockets. This flexibility helps to ensure smooth and efficient power transmission even in applications where slight misalignments may occur due to the nature of the mining equipment.

4. Resistance to Contaminants: Mining environments can be dusty and contain abrasive particles. Roller chains are designed to resist contamination and maintain their performance even in dirty and harsh conditions. Proper sealing and lubrication can further enhance their resistance to contaminants.

5. Easy Maintenance and Replacement: Roller chains are relatively easy to maintain and replace. Regular inspection, lubrication, and tension adjustment can help ensure optimal performance and extend the lifespan of the chain. In case of wear or damage, individual chain links can be replaced without the need for replacing the entire chain, making maintenance more cost-effective.

It’s important to note that when using roller chains in mining equipment, proper selection, installation, and maintenance are crucial. Working with reputable suppliers and following recommended guidelines for chain selection, lubrication, and tensioning can help maximize the performance and longevity of the roller chain system in mining applications.

roller chain

How do you tension a roller chain correctly?

Proper tensioning of a roller chain is crucial for its optimal performance and longevity. Here’s a detailed answer to the question:

1. Initial Installation: When installing a roller chain, it’s important to ensure that it has the correct tension from the beginning. Start by positioning the sprockets at their desired locations, ensuring proper alignment. Then, adjust the position of the shafts or tensioning devices to achieve the desired chain tension.

2. Check the Slack: After installation, check the slack or sag in the chain. The ideal tension allows for a small amount of slack to accommodate articulation around the sprockets. The slack should be uniform along the chain’s length.

3. Adjust the Tensioner: If the chain tension is too loose, adjust the tensioner to take up the slack. Tensioners can be spring-loaded devices, adjustable bolts, or idler sprockets designed to maintain proper tension. Follow the manufacturer’s instructions or recommended guidelines to set the tensioner to the appropriate position.

4. Measure the Deflection: Another method to ensure correct chain tension is to measure the chain deflection. Apply a slight force perpendicular to the chain midway between the sprockets. The deflection should typically be within a specified range, depending on the chain size and application. Refer to the manufacturer’s guidelines for the recommended deflection values.

5. Regular Inspections: Regularly inspect the chain tension to ensure it remains within the desired range. Factors such as wear, elongation, and changes in operating conditions can affect chain tension over time. Adjust the tension as necessary to maintain optimal performance.

6. Follow Manufacturer’s Recommendations: It’s important to follow the manufacturer’s recommendations for chain tensioning specific to the type and model of roller chain being used. These guidelines will provide specific instructions based on the chain’s design, load capacity, and intended application.

Proper tensioning of a roller chain helps ensure smooth operation, minimize wear, reduce the risk of failure, and extend the chain’s lifespan. It’s essential to regularly monitor and adjust the tension as needed, especially during routine maintenance checks, to maintain optimal performance and prevent potential issues.

China OEM A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain  China OEM A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain
editor by CX 2023-08-17

China Standard A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain bush roller chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

 

CHC
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MIN.
STRENGTH
 AVG.
STRENGTH
MAX.
STRENGTH
TRANS
PITCH
d L LC H T
mm mm mm mm mm mm mm mm kgf kgf kgf mm
C35-1 9.525 4.68 5.08 3.60 12.15 13.40 8.80 1.25 800 1,100 220 NIL
C40-1 12.700 7.85 7.92 3.98 17.80 21.00 12.00 1.50 1,420 1,950 370 NIL
C50-1 15.875 9.40 10.16 5.09 21.80 25.00 15.00 2.00 2,200 3,100 650 NIL
C60-1 19.050 12.58 11.91 5.96 26.90 31.00 18.00 2.35 3,190 4,200 920 NIL
C80-1 25.400 15.75 15.87 7.94 33.50 38.00 24.10 3.20 5,680 7,500 1,500 NIL
C100-1 31.750 18.90 19.05 9.54 41.10 47.00 30.10 4.00 8,870 12,100 2,300 NIL
C120-1 38.100 25.23 22.22 11.11 50.80 57.00 36.20 4.70 12,770 16,000 3,100 NIL
C140-1 44.450 25.23 25.40 12.71 54.90 62.00 42.20 5.50 17,380 21,000 4,100 NIL
C160-1 50.800 31.55 25.87 14.29 65.50 73.00 48.20 6.40 22,700 30,000 5,400 NIL
C40-2 12.700 7.85 7.92 3.98 32.30 36.20 12.00 1.50 2,840 3,900 630 14.38
C50-2 15.875 9.40 10.16 5.09 39.90 44.00 15.00 2.00 4,440 6,200 1,100 18.11
C60-2 19.050 12.58 11.92 5.96 49.80 54.40 18.00 2.35 6,380 8,400 1,530 22.78
C80-2 25.400 15.75 15.87 7.94 62.70 68.10 24.10 3.20 11,360 15,000 2,550 29.29
C100-2 31.750 18.90 19.05 9.54 77.00 83.10 30.10 4.00 17,740 24,200 3,900 35.76
C120-2 38.100 25.23 22.22 11.11 96.30 102.90 36.20 4.70 25,540 32,000 5,250 45.44
C140-2 44.450 25.23 25.40 12.71 103.60 111.00 42.20 5.50 347,600 42,000 6,970 48.87
C160-2 50.800 31.55 28.57 14.29 124.20 132.10 48.20 6.40 57,460 60,000 9,150 58.55

Usage: Transmission Chain, Conveyor Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 3/8"*2"
Structure: Roller Chain
Customization:
Available

|

Customized Request

chain

Different types of drive chains

There are many different types of drive chains. You should be able to differentiate between roller chains, forged rivetless chains, double chains, flat-top chains, and helical chains by the terms used. This article will provide information on the different types of chains. Then, you can choose the right one according to your needs. If you haven’t purchased a chain yet, read this article to get started. It will also provide information on the pros and cons of each type.

roller chain

There are several differences between drive chains and roller chains, but in essence, the two are functionally similar. The choice of which type to use depends largely on the type of environment it will be exposed to. While roller chains are suitable for clean indoor environments, they are not very forgiving when it comes to rubbing against the rails. Following are the main differences between a drive chain and a roller chain. Using the correct drive chain is essential for a smooth and efficient running machine.
Roller chain drive chains come in many different weights and tensile strengths. For light-duty applications, use a smaller pitch chain. For heavy-duty applications, use larger pitch chains. The design simplicity of these chains makes them ideal for a variety of applications. While they are great for a variety of applications, the durability of these chains makes them ideal for a variety of applications. Some of the main uses of roller chain drive chains are listed below.
When replacing the drive chain, be sure to follow the safety guidelines. The most important thing to remember is not to place the chain on a dirty floor as it may cause stretch or damage. After removing the chain from the sprocket, apply the measured load specified by ANSI to it. If the load exceeds this value, the chain may bend. A suitable load for measuring a drive chain should be at least six links.
While roller chains are usually made of carbon steel, some are made of stainless steel and are used in food processing machinery. In these environments, the chain may be made of stainless steel for lubrication. Brass and nylon are also sometimes used to meet these requirements. Regardless of the application, however, choosing the right drive chain is critical to the success of a roller chain machine. It is important to maintain the proper balance between the roller chain and the machine.
To properly use a roller chain, first determine the size of the sprocket used for the drive. The size of the chain should be smaller than the smallest sprocket to prevent tooth interference and provide adequate winding on the smaller sprocket. A good practice is to choose a drive chain with a center distance of 30 to 50 times the chain pitch. The longest possible center-to-center distance is approximately 80 times the chain pitch but is not recommended for high-speed applications.

Drop forged rivetless chain

Drop-forged rivetless drive chains are made of drop-forged steel components. Their proportions are suitable for strength and lightweight. Forged rivetless chains are generally divided into three types. Each of these types has its own set of important specifications. Key topics include minimum ultimate tensile strength, chain length tolerances, and link dimensions. Read on to learn more about each type and its uses.
One of the main features of forged rivetless chains is that, despite their relatively low price, they are designed to be very durable. The quality of a forged chain depends on the structure and design of the chain. The manufacturer of this type of drive chain is CZPT, which has a large stock of these chains. The chain is proof tested after assembly and comes with a two-year parts replacement warranty.
Forged rivetless chains are available in a variety of pitch sizes and strength grades. They are made of cast manganese or alloy steel and have an average strength of 24,000 to 300,000 pounds. These chains are suitable for automotive, conveyor, and material handling as well as meat packaging, sugar processing, and steel mill applications. They are also widely used in conveying systems. To ensure quality and performance, manufacturers offer a variety of forged chains.
CZPT offers forged CZPT drive chains for fatigue-free operation. The chain includes a solid one-piece forged drive pawl for optimum durability. Chains are available in Figure 8 and in D-shape styles. For more information, please contact CZPT directly. Custom Drop-Forged rivetless drive chains can be ordered. Manufacturers also offer custom chains for specific application needs.

double chain

Duplex drive chains have two sets of rollers instead of one, producing twice the power. Double chain roller chains have pins and roller bearings, while triple chain chains have an extra row of plates to accommodate the three sprockets. They are usually interchangeable with each other. They are available for US, UK, and ISO standards. They are made of carbon steel, stainless steel, and nickel or nickel-plated.
chain

flat top chain

Flat-top drive chains are ideal for curved or straight tracks and come in many different types and thicknesses. These chains are highly resistant to wear and are usually made of steel, stainless steel, or plastic. CZPT manufactures special brands of flat-top chains with high wear resistance and excellent noise reduction. In addition to being versatile, flat-top chains can be used in a variety of industrial applications.
There are two main types of CZPT chains: solid top or raised rib. One piece is formed from a single unit link and the other has roller base links for added strength. The two-piece chain combines flat tabletop links and a roller bottom chain for added strength. These chains are available in widths up to 20 feet and are available in a variety of widths. These chains are available in stainless steel, cast iron, or plastic.
The hinge pin is another important part of the flat top chain system. Support chain plate to ensure smooth conveying. The hinges are available in single hinge pin and double hinge pin styles. Standard hinge pins are designed for straight, narrow-width chainplates; double hinge pins are designed for longer, heavier products. The hinge pins also come in many different materials, including aluminum and galvanized steel. This allows for customization based on machine design, operating conditions, and drive method.
Whether your flat-top chain conveyor system is large or small, a high-quality flat-top chain will get the job done. With their low maintenance and low maintenance design, these chains are easy to clean and maintain. They can accommodate workpiece pallets of various sizes, and their flexibility makes them ideal for many different applications. They can also be highly customized for various industries. So if you need an industry-specific conveyor, then a flat-top drive chain is the way to go.

China Standard A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain   bush roller chainChina Standard A Series of Straight Roller Chain Warehouse Lift Roller Chain Conveyor Chain   bush roller chain
editor by CX 2023-04-22